Boeing's Australian Operations: What's Being Manufactured?

what does boeing make in australia

Boeing Australia, established in 1997, is Boeing's largest subdivision outside the United States. It oversees seven wholly owned subsidiaries and employs over 4,500 people across 38 locations in the country. Boeing Australia's work includes designing, testing, and manufacturing advanced composite aerostructure components for commercial aircraft, defence products, and services. The company has a long history in Australian aviation, dating back to 1927, and has played a significant role in the country's aerospace industry.

Characteristics Values
Year established 1997
Number of employees 4,500+
Number of locations 38
Investment $800 million+
Export revenue $400 million
First subsidiary acquired Boeing Aerostructures Australia (BAA), formerly de Havilland Australia Company (DHA)
Year BAA was acquired 2000
BAA location Melbourne
BAA's composite manufacturing location Port Melbourne
BAA's investment in site improvements $70 million
BAA's employees 800+
BAA's products 787 moveable trailing edge, 737 rudders, winglets, ailerons, 777 cove lip doors, elevators, rudders
Other subsidiaries Boeing Distribution Australia, Boeing Defence Australia (BDA), Phantom Works Australia (PW-A), Insitu Pacific, Alteon, Aviall, Jeppesen, Jeppesen Marine, Boeing Research & Technology – Australia (BR&T-A)

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Boeing Aerostructures Australia (BAA)

BAA is the only designer and manufacturer of advanced composite aerostructure components for commercial aircraft in Australia. The company designs, tests, certifies, and produces world-class advanced structures. It has produced aircraft for the Royal Australian Air Force, including during World War II. BAA manufactures the 'moveable trailing edge' control surfaces of the Boeing 787 Dreamliner, a highly advanced commercial aircraft, using a unique carbon fibre production technology called resin infusion. This technology was developed in Victoria and does not require a traditional autoclave to cure components. BAA has invested $70 million to support increased production of the 787 over the next decade.

In addition to its work on the 787, BAA's over 800 employees produce flight control products such as rudders, winglets, ailerons, cove lip doors, elevators, and rudders for the 737 and 777 aircraft. The company also works with Australian suppliers and industry groups to support best practice sharing within the Victorian manufacturing industry. BAA has strong partnerships with local universities, including RMIT University and Swinburne University of Technology.

BAA is committed to Boeing's global Go4Zero campaign, which aims to achieve an injury-free workforce. The company launched a Female Apprenticeship Program in 2022 to encourage more women into aviation trade roles and address barriers faced by women in these traditionally male-dominated trades.

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Boeing's largest subdivision outside the US

Boeing Australia is Boeing's largest subdivision outside the United States. It was established in 1997 to oversee Boeing's seven wholly owned subsidiaries in the country. With over 4,500 employees across 38 locations in Australia, Boeing has invested over $800 million in the region, generating approximately $400 million in export revenue through its commercial and defence products and services.

Boeing Australia's subsidiaries include Boeing Aerostructures Australia (BAA), Boeing Distribution Australia, Boeing Defence Australia (BDA), Phantom Works Australia (PW-A), Insitu Pacific, Alteon Training Australia, Aviall, Jeppesen Australia, and Jeppesen Marine. BAA, based in Melbourne, is the only designer and manufacturer of advanced composite aerostructure components for commercial aircraft in the country. The company has a long history in Australian aviation, dating back to its legacy companies in 1927, and has supplied aircraft to the Royal Australian Air Force during World War II. BAA manufactures the 'moveable trailing edge' control surfaces of the Boeing 787 Dreamliner using a unique carbon fibre production technology called resin infusion. This technology reduces the need for traditional autoclaves during the curing process, making it the only Boeing location in the world to apply this system.

Boeing Defence Australia (BDA) provides networks, communications, and mission systems for the Commonwealth of Australia and the Australian Defence Force. BDA is also involved in the development, operations, and maintenance of the Boeing MQ-28 Ghost Bat, the first Australian-made autonomous military aircraft. Boeing Australia also includes Boeing Research & Technology – Australia (BR&T-A), which has two locations in the country.

Boeing Australia has a strong commitment to the local community and has launched initiatives such as the Female Apprenticeship Program to encourage more women into aviation trade roles. The company also has partnerships with universities and industry groups to support best practice sharing and innovation.

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Boeing Australia Holdings Pty Ltd

The company has over 4,500 employees spread across 38 locations in every Australian state and territory, except Tasmania. Boeing Australia Holdings Pty Ltd has invested over $800 million in the country and generates approximately $400 million in export revenue through its commercial and defence products and services.

One of its subsidiaries is Boeing Aerostructures Australia (BAA), which designs, tests, certifies, and produces advanced structures for commercial and defence industries. BAA is based in Melbourne's Fishermans Bend and has over 800 employees. It is the only designer and manufacturer of advanced composite aerostructure components for commercial aircraft in Australia. BAA produces flight control products, such as rudders, winglets, and cove lip doors, and manufactures the 'moveable trailing edge' control surfaces of the Boeing 787 Dreamliner using a unique carbon fibre production technology called resin infusion.

Another subsidiary is Boeing Defence Australia (BDA), which provides networks, communications, and mission systems for the Commonwealth of Australia and the Australian Defence Force. BDA is involved in the development, operations, and maintenance of the Boeing MQ-28 Ghost Bat.

Phantom Works Australia (PW-A), previously known as Phantom Works Global, is based in Brisbane and focuses on Boeing Phantom Works rapid prototyping.

Insitu Pacific, acquired by Boeing in 2009, is located in Alderley, Queensland.

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Boeing Defence Australia (BDA)

BDA is involved in the operations and maintenance of the Boeing MQ-28 Ghost Bat, the first Australian-made autonomous military aircraft. BDA also provides sustainment and training services.

Boeing Australia oversees seven wholly owned subsidiaries, including BDA, and has over 4,500 employees across 38 locations in the country. The company has invested more than $800 million in Australia and generates approximately $400 million in export revenue through its commercial and defence products and services.

Boeing Australia's history dates back to 1927 with the establishment of the de Havilland Australia Company (DHA), which later became Hawker de Havilland Australia (HdH) and was acquired by Boeing in 2000. In 1995, Rockwell International purchased Aerospace Technologies of Australia (formerly known as Government Aircraft Factories), which was then acquired by Boeing in 1996, leading to the formation of Boeing Australia in 1997.

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Boeing's global Go4Zero campaign

Boeing is a major player in Australia's aerospace industry, with over 4,500 employees across 38 locations. The company has been present in the country for many years, with its subsidiary Boeing Aerostructures Australia (BAA) having a history that dates back to 1927. BAA is the only designer and manufacturer of advanced composite aerostructure components for commercial aircraft in Australia.

In line with this campaign, Boeing Aerostructures Australia is committed to creating a safe working environment. With over 800 employees, the company produces advanced structures, including flight control surface products such as rudders, winglets, and ailerons. BAA has invested $70 million in site improvements to support production increases and has developed innovative technologies, such as the unique resin infusion system used at Fishermans Bend in Melbourne. This system reduces the need for traditional autoclaves during the curing process, resulting in infrastructure, labour, and energy savings.

Boeing Aerostructures Australia also fosters strong partnerships with local communities and universities. Notably, the company launched the Female Apprenticeship Program in 2022 to encourage women's participation in aviation trade roles and address gender barriers in male-dominated trades. This four-year program provides graduates with a Certificate IV Aeroskills (Structures) qualification from Aviation Australia.

Boeing's global presence and initiatives, such as the Go4Zero campaign, demonstrate its commitment to advancing safety and creating sustainable practices within the aerospace industry. The company's collaboration with various stakeholders and its investment in research and development reflect its long-term vision for growth and social responsibility.

Frequently asked questions

Boeing Australia is Boeing's largest subdivision outside the United States. It was established in 1997 and oversees seven wholly owned subsidiaries, consolidating and coordinating Boeing's businesses and operations in Australia.

Boeing Australia has more than 4,500 employees spread across 38 locations in every state and territory except Tasmania. It has a long heritage in Australian aviation that began with its legacy companies in 1927 and has included the manufacture of aircraft that served in the Royal Australian Air Force during World War II. Today, Boeing Australia manufactures advanced composite aerostructure components for commercial aircraft, including the 'moveable trailing edge' control surfaces of the Boeing 787 Dreamliner using a unique carbon fibre production technology called resin infusion.

Boeing Australia also provides sales support, networks, communications, and mission systems for the Commonwealth of Australia and the Australian Defence Force. They also have a research and development arm, Boeing Research & Technology – Australia (BR&T-A), with two locations in the country. Additionally, Boeing has launched a Female Apprenticeship Program to encourage more women into aviation trade roles.

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